I’ve been thinking...about the FDA’s bar-code rule one year later and about the complaining that has followed.

The past twelve months have witnessed a good bit of complaining. I hear pharmacists groaning about how drug companies have dropped the ball by dropping unit-dose packaging. I hear nurses gripping about the quality of too many bar codes on manufacturer drug packages being too poor for their scanners to read. And everyone goes nuts when the package arrives without a barcode at all.

Well now there is something we can do about it besides complain. However, if you have a few minutes, I’d like to share a few reasons why its not really as bad as we might think before I suggest a way we can make things better than they are.

First, It’s not as bad as you might think.

When safety advocates lobbied the FDA to require bar codes on all immediate drug packages, they also warned that such a requirement would result in a decrease of unit-dose packages, that is, unless the FDA also mandated that drug houses package their pills in unit-dose.

While the FDA can and did pass regulation requiring bar codes on all drug labels, like it or not, it is simply outside their jurisdiction to require drug companies to package all pills down to single packages. Thus, bottles of hundreds meet the regulation as long as the bottles are properly bar-coded.

Yet, even if the FDA could require it, I suggest that such a mandate would not only fail to solve all packaging problems, it could actually create new ones. I’m thinking of two examples. First, some companies would be tempted to limit the dosages they produce. Those producing 5mg, 10mg and 20mg tablets of their patented products today could drop the 5mg and 20mg tablets tomorrow and still meet FDA requirements. I suggest that three dosage forms we now have is better than the one we could end up with, even if it means having to lean on drug packaging machines.

Second, there are some really good arguments for using packaging machines in hospital pharmacies. These bar code-driven devices, if filled and operated as directed, produce safe unit-dose bar-code packages. They also pick the medications—more efficiently and more accurately than humans selecting unit-dose blisters from bins at manual picking stations. Could you imagine having to deblister tablets in order to fill packaging machine canisters? Having pills available in bulk has its advantages. Of course, in an ideal world we would have access to blisters and bulk—sort of like paper and plastic at the super market.

Second, It is better than you might think.

Because of the FDA rule we have seen a slight decrease in the industry’s formulary of unit-dose oral solids, nevertheless, virtually every ampoule, vial and syringe is now bar-coded. That’s a huge gain. No more need to line up those high-risk liquids and employ high-risk manual-labeling practices. We’ve got a lot to be grateful for from the FDA’s rule.

Having said all that, I’m right in there with my pharmacy and nursing friends who are understandably upset that not that all medications are available in single-item packaging (as well as bulk), that too many bar-codes can’t be read by perfectly good scanners, and that some reach them with no bar codes at all.

>>Finally, There is something you can do to make it better

Recently, the ASHP unveiled an easy-to-use online tool for hospitals to report when drug packages have unreadable bar codes or do not have bar codes at all. You will find the ASHP Drug Product Bar-Code Problem Reporting Center at:

http://www.ashp.org/s_ashp/doc1c.asp?CID=4060&DID=7025

Widespread, faithful reporting will aid ASHP in identifying packaging issues and facilitating communication with manufacturers, federal agencies, and advocacy groups to encourage them to address the problems.

It’s sort of like a neighborhood crime watch program that works best when everyone exercises vigilance. Start reporting barcode problems and send this link to your colleagues and encourage them to become reporters.

In all honesty, if we don’t hold the manufacturer’s feet to the fire on this, then I believe we must share some of the blame and have little reason to complain about those unscannable meds.

Please, tell the manufactures what you’ve been thinking!
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Mark Neuenschwander
mark@hospitalrx.com

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